Go Back   Two Wheel Fix > In the Garage or Shop > Mechanical or Tech

Reply
 
Thread Tools Display Modes
Old 03-24-2009, 01:13 AM   #1
Amber Lamps
Moto GP Star
 
Join Date: Mar 2008
Posts: 14,556
Default Cobblejob FTW!

Well,I broke my brake lever a while ago and I'm deciding whether I want to replace it or not. Here's my repair job,JB Weld and wire. What do you all think?





Amber Lamps is offline   Reply With Quote
Old 03-24-2009, 01:41 AM   #2
derf
token jewboy
 
derf's Avatar
 
Join Date: Nov 2008
Moto: CBR 900, KLR ugly ass duckling, Gas Man
Posts: 10,799
Default

Replace it because one day you are gonna need it and its gonna snap right at that one moment
__________________
derf is offline   Reply With Quote
Old 03-24-2009, 01:44 AM   #3
No Worries
Keyboard Racer
 
No Worries's Avatar
 
Join Date: Feb 2008
Location: Mile High City
Moto: Old Superbikes
Posts: 1,016
Default

Nice repair job. But for safety sake, I would replace it. That JB Weld can keep in fluids, but I don't know how strong it is in shear. Plus, drilling those two holes weakened the lever somewhat.
No Worries is offline   Reply With Quote
Old 03-24-2009, 01:47 AM   #4
Dave
Chaotic Neutral
 
Dave's Avatar
 
Join Date: Feb 2008
Location: Cherry Hill NJ
Moto: GV1200 Madura, Hawk gt
Posts: 13,992
Default

heh my hurricane had a jbwelded mirror for months. thing never really dealt with the vibration very well
Dave is offline   Reply With Quote
Old 03-24-2009, 02:27 AM   #5
Amber Lamps
Moto GP Star
 
Join Date: Mar 2008
Posts: 14,556
Default

Man...I know you are all right. I'll replace it. I'm a rear brake user anyway,it's been driving me nuts not having rear brakes...well there goes $80,I just had to buy Gilles didn't I?
Amber Lamps is offline   Reply With Quote
Old 03-24-2009, 02:28 AM   #6
Amber Lamps
Moto GP Star
 
Join Date: Mar 2008
Posts: 14,556
Default

Quote:
Originally Posted by No Worries View Post
Nice repair job. But for safety sake, I would replace it. That JB Weld can keep in fluids, but I don't know how strong it is in shear. Plus, drilling those two holes weakened the lever somewhat.

I can see that but as it's a "push" type situation,I felt that it would be ok.
Amber Lamps is offline   Reply With Quote
Old 03-24-2009, 09:52 AM   #7
ZUKIMON
Is this thing on?
 
ZUKIMON's Avatar
 
Join Date: Feb 2009
Location: Ashe Co, NC (Near Boone)
Moto: '01, 929RR
Posts: 398
Default

Nice fix but could you have made the holes smaller?
__________________
Dirty Harry said there's nothing wrong with a little shooting, as long as the right people get shot.
ZUKIMON is offline   Reply With Quote
Old 03-24-2009, 09:55 AM   #8
Rider
Moto GP Star
 
Join Date: Feb 2008
Posts: 12,156
Default

I have the stock OEM levers that will fit your bike if you want them.
Rider is offline   Reply With Quote
Old 03-24-2009, 11:15 AM   #9
ceo012384
Pompous Prick
 
ceo012384's Avatar
 
Join Date: Mar 2008
Location: MA
Moto: 06 R6 (race), 04 CRF Tard (race)
Posts: 3,040
Default

Quote:
Originally Posted by TIGGER View Post
I can see that but as it's a "push" type situation,I felt that it would be ok.
I agree with this, actually.

When you get on the rear brake, that arm is basically just pushing directly upward on the master cylinder, right?

Since the stroke is not very long, it's basically a linear path of travel for that attachment point on the lever. It's not pushing orthogonal to the arm or any heavy shear type situation like that. What you did there will be fine, in my opinion.

Maybe throw a couple loops of safety wire in those two holes as well, just for redundancy, and periodically check to see if the JB weld or any of the three wire loops are showing signs of breakage. Use the thick gauge (.032 or .041).
ceo012384 is offline   Reply With Quote
Old 03-24-2009, 12:06 PM   #10
Amber Lamps
Moto GP Star
 
Join Date: Mar 2008
Posts: 14,556
Default

Quote:
Originally Posted by ZUKIMON View Post
Nice fix but could you have made the holes smaller?

Yea I considered that,after the fact of course...it was the smallest bit I had on hand.
Amber Lamps is offline   Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 12:38 AM.

Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2024, vBulletin Solutions Inc.